Pellet line 700-1100 kg/h

 

 

 

Name

Amount, piece

All capacity, kW

Sum, US$

1

Chopper (with hammer sieve) (Ukraine)

Purpose: production of wood, wood chips or processing necessary for the further processing of sawmill waste (scrap, lagging, etc.) of the logs and other waste wood.

Productivity – to 5 t/h (regulation)

1

32,5

 

2

Feeder-dispenser (with sifter) (Ukraine)

Purpose: reception, vibration screening, temporary storage, tedding, clear, dosed supply of material for further processing.

Useful volume of hopper 7 m3.

Productivity - 1-15 t/h (regulation)

1

11

 

3

Chain conveyor (with magnetic separator) (Ukraine)

Purpose: transportation material into heat generator.

Productivity- 1-10 t/h (regulation)

1

2,2

 

4

LoadingsystemACS(Ukraine)

Purpose: fuel loading (chips, shavings, sawdust, husk etc.) into hopper ACS.

Productivity- 1-5 t/h (regulation)

1

1,5

 

5

Automatic combustion system ACS-1000 (Ukraine)

Purpose: use for burning sawdust, chips, pellets, husk etc. Doing heated agent to heat generator. Completed with afterburning and spark extinguished systems.

Heat capacity - 800-1100 kW (regulation)

1

3

 

6

Extension of furnace (heat generator) DD-0,65 (Ukraine)

Purpose: holding the mixing of fresh air and superheated. Through the chute of heat generator material supplied to the dryer.

1

0

 

7

DryerdrumDD-0,65 (Ukraine)

Purpose: carrying out a drying process (drum is constructed so that the raw material is constantly turned blades and is output to the suction pipe), the inner part of the drum made of stainless steel, equipped with the supporting and driving stations.

Productivity – 0,8-1,5  t/h (regulation)

1

5,5

 

8

MaincycloneDD-0,65 (Ukraine)

Purpose: separated dry raw material from smoke gases, air and humidity, selected from drying process.

Productivityto3 t/h

1

0

 

9

Dustfan(Ukraine)

Purpose: to create suction air flow required for the transportation of biomass, along with the coolant and remove the waste coolant.

Productivity -  to 15000 m3/h

1

15

 

10

Penstock of main cyclone (dispenser) (Ukraine)

Purpose: prevention of air leaks main cyclone, dosing material transportation to the node of dry raw materials.

Productivityto3 t/h

1

2,2

 

11

Hammer mill (Ukraine)

Purpose: dosing of material with help of penstock, with included into set, grinding, regrinding small wood waste (chips, sawdust, shavings, husk), tosome, homogeneousmass.

Productivity- 1-2 t/h

1

37

 

12

Node of transportation dry raw material (Ukraine)

Purpose: The selection of the crushed material under the hammer mill for further transport.

Productivity- 2-3 t/h (regulation)

1

11

 

13

Spark extinguished system (Italy)

Purpose: Check sparks and glowing particles in a fraction of a second after they occur. After detection is activated instantly extinguishing mechanism of sparks. Install spark suppression helps to prevent fire in the initial stage.

1

1

 

14

Hopper-dispenser of pellet mill (Ukraine)

Purpose: reception, tedding, dosing material to the mixer of pellet mill.

Useful volume of hopper 15 m3.

Productivity -  4-10  m3/h (regulation)

1

3,5

 

15

Pellet mill ВЕР-1,5 (Ukraine)

Purpose: mixing water with a pre-crushed material by a mixer which is supplied and further compaction by the annular die and pressing rollers to a certain diameter.

 Productivity- 700-1100  kg/h (6-8 mm.)

1

92,2

 

16

System of rollers lubrication (automatic) (Lithuania)

Purpose: automatic of lubrication rollers granulator with a special station.

1

0

 

17

Rollers (Ukraine)

Purpose: working part of pellet mill

2

0

 

18

Matrix (Germany)

Purpose: main working part of pellet mill

1

0

 

19

Tape conveyor «noria» 6 m. (Ukraine)

Purpose: transporting heated in the molding process, the pre-produced pellets on cooling tower.

Productivity- 1-1,5 t/h (regulation)

1

2,2

 

20

Cooling tower with sifter (Ukraine)

Purpose: reception, temporary storage, cooling, separation of sub-standard pellets, pieces and dust with the help of vibration sifter, automatic dust removal by suction of the node that is included.

Productivity- 1-1,5 t/h (regulation)

1

7,5

 

21

Tape conveyor «noria» 10 m. (Ukraine)

Purpose: transporting pre-cooled pellets in the hopper – feeder -dispenser.

Productivity- 1-5 t/h (regulation)

1

2,2

 

22

Hopper-dispenser 15 m3 (Ukraine)

Purpose: reception, storage, dispensing material with sliding gate, output 5-30 m3 / hour, into packing area.

Useful volume of hopper 15 m3.

Productivity -  1-80  m3/h (regulation)

1

1,1

 

23

Packaging part (Ukraine)

Purpose: The semi-automatic packing of pellets pellets with foil lids in a plastic bag from 10 to 30 kg, with automatic tap packet, with the conveyor belt, which is included in the kit.

Productivity- 2-5 t/h (regulation)

1

2,6

 

24

Electrical equipment (Ukraine-Italy-Germany)

Purpose: trays, cables and materials for the whole set of equipment, power control panels. The use of the world's top power equipment manufacturers Siemens, Schneider, etc.

1

0

 

25

Automation (Ukraine-Germany)

Purpose: full automation of the process, with access to the control panel, complete visualization of processes, logic controllers, sensors levels, filling, temperature, speed, etc. (remote management of the entire process, with a single operator)

1

0

 

26

Hygrometer

Purpose: determination of humidity content of the material at any stage of the production

1

0

 

27

Installation and supervision, commissioning, staff training

 Carrying a full range of contract supervision, commissioning, personnel training on the mounted equipment at the customer site.

1

0

 

Price of maximum complectation

28

233,2

on request

 

  Incoming raw materials: firewood, pruning, lagging, chopped straw, husk, wood chips, sawdust, peat, bagasse and all kinds of grinded biomass up to 65%.

Automatic combustion system 1 MW –completed with afterburning and extinguished systems (running on the ground biomass - chips, sawdust, peat, pellets, etc.).

Dryer drum  - inner part of the drum made of stainless steel, together with the drive rollers and the support station.

  Pellet mill and hammer mill – (granulator new design, with 90 kW electric motor, complete with roller - 2 pieces, hammer mill is equipped with hammers - 2 sets., interchangeable sieves - 4 pcs.).

  Power consumption at the level of 50-55% of the set.

   Advance payment of 60% on the actual readiness before shipment 30%, the remaining 10%, after the commissioning of the equipment
   Performance of the order of 60-75 days.
   Installation and commissioning and commissioning, training of 30-45 days.

The advantage of buying equipment in our company is:

- energy-saving technologies for sugar, juice, canning, agricultural, wood, and other industries;

- a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;

- license for the design, construction, installation, wiring, and other works;

- full certification of equipment;                                                                                      

- officially registered trade mark;

 - full warranty, post warranty and service;

 - warranty on all equipment - from 12 to 24 months;

- ratio  price-quality-assurance;

- we are the first in Commonwealth Union, who launched an integrated plant for the production of solid fuel;

 - vast project experience (last 5 years, we have established and put into operation, 52 of complex plant productivity on the finished product from 0.4 to 5 t / h);

 - implementation of projects in Ukraine, Russia, Poland, Latvia, Lithuania, Bulgaria, Moldova;

 - can supply new / used, after repair, imported equipment;

 - large stock of finished equipment and spare parts;

 - all equipment of our production, equipped with electric motors and gearboxes, that made in Italy and Germany;

 - 4 mobile, independent and autonomous, installation-service teams;

 - ownvehiclefleet, consisting of 14 units of different technics;

- recognition of us by reliable partners, such branded organizations as EBRD, Nefco, CPM Europe, Munch, Graff, etc.;

 - industrial base (5 ha.) - private property;

 - the number of workers - 48 people;

- we solve problems of any complexity in the manufacture of solid biofuels, pellets, drying all kinds of waste, and execute the orders of "turnkey".

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