Pellet line 800-1500 kg/h

  

Name

Amount, piece

All capacity, kW

Sum, US$

1

Chopper of roll and bale straw (Ukraine)

Purpose: grinding to some homogeneous mass, with cleaning system from metal and hard material (stone, metal subjects, foreign subjects etc.), with help of magnetic separator and stone catcher.

Productivity- 1-2t/h

1

57,2

 

2

Conveyor 10 m. (Ukraine)

Purpose: dossing material into chopper (roll and bale straw), with help tape conveyor 10 m.

 Productivity- 1-3 t/h

1

1,5

 

3

Hammer mill (Ukraine)

Purpose: reduction,re-grindingofsmallwoodwaste(husk, straw), up to a certain, homogeneous structure.

Productivity- 1,5-2t/h

1

37

 

4

Feed-dispenser (with sifter) (Ukraine)

Purpose: reception, vibration sieved, temporary storage, tedding, direct, dosing of supply material, for further operation.

Productivity - 1-7t/h (regulation)

1

11

 

5

Chain conveyor 4 m. with separator (Ukraine)

Purpose: transportation material through the magnetic separator into the hammer  mill.

Productivity- 1-7 t/h(regulation)

2

4,4

 

6

Loading system ACS (Ukraine)

Purpose: fuel loading (chips, shavings, sawdust, husk etc.) into hopper ACS.

Productivity- 1-5 t/h (regulation)

1

1,5

 

7

Automatic combustion system ACS-1000 (Ukraine)

Purpose: use for burning sawdust, chips, pellets, husk etc. Doing heated agent for heat generator. Completed with afterburning and spark extinguished systems.

Heat capacity - 800-1100 kW (regulation)

1

2,5

 

8

Extension of furnace (heat generator on straw) DD-0,65 (Ukraine)

Purpose: holding the mixing of fresh air and superheated. Through the chute heat source material supplied to the dryer.

1

0

 

9

Dryer drum DD-0,65 (Ukraine)

Purpose: carrying out a drying process (drum is constructed so that the raw material is constantly turned blades and is output to the suction pipe), the inner part of the drum made of stainless steel, equipped with the supporting and driving stations.

Productivity – 0,8-1,5  t/h (regulation)

1

5,5

 

10

Main cyclone DD-0,65 (Ukraine)

Purpose: dried mass separates from the flue gases, air and moisture released in the drying process.

Productivityto3 t/h

1

0

 

11

Dust fan (Ukraine)

Purpose: creates suction on the air flow necessary to transport the biomass together with the coolant and the removal of spent heat transfer.

Productivity -  to15000 m3/h

1

15

 

12

Penstock of main cyclone (dispenser) (Ukraine)

Purpose: prevention of air leaks main cyclone, dosing material transportation to the node of transportation dry raw materials.

Productivityto3 t/h

1

2,2

 

13

Hammer mill (Ukraine)

Purpose: reduction, re-grinding of small wood waste (wood chips, shavings, sawdust), up to a certain, homogeneous structure.

Productivity- 1-2 t/h

1

37

 

14

Node of transportation dry raw material (Ukraine)

Purpose: selection of crushed material from under the hammer mill for further transport.

Productivity - 2-3 t/h (regulation)

2

19,4

 

15

Hopper-dispenser of pellet mill (Ukraine)

Purpose: reception,tedding, dosingmaterialwith screw conveyors, in operation hopper presses.

Useful volume of hopper 32 m3

Productivity -  4-10  m3/h (regulation)

1

3,5

 

16

Pellet mill ВЕР-1,5 (Ukraine)

Purpose: mixing water with a pre-crushed material by a mixer which is supplied and further compaction by the annular die and pressing rollers to a certain diameter.

Productivity- 700-1100 kg/h (6-8 mm.)

1

92,2

 

17

Rollers (Ukraine)

Purpose: working part of pellet mill

4

0

 

18

Matrix (Germany)

Purpose: main working part of pellet mill

1

0

 

19

Tape conveyor «noria» 6 m. (Ukraine)

Purpose: transportingheatedinthemoldingprocess, thepre-producedpelletson cooling tower.

Productivity- 1-1,5 t/h (regulation)

1

2,2

 

20

Cooling tower with sifter (Ukraine)

Purpose: reception, temporary storage, cooling, separation of sub-standard pellets, pieces and dust with the help of vibration sifter, with is completed.

Productivity- 4-5t/h (regulation)

1

7,5

 

21

Tape conveyor (completed with frame to big bag) 6 m. (Ukraine)

Purpose: transportation pre-cooling pellets into big bag.

Productivity- 1-5 t/h (regulation)

1

1,5

 

22

Electrical scales (Ukraine)

Purpose: weighting packaging production with help low platform electrical scales, with display the results on the scoreboard.

Biggest limit of weighting– 1,5 ton.

1

0

 

23

Hygrometer

Purpose: determination of humidity content of the material at any stage of the production

1

0

 

24

Electrical equipment

Purpose: trays, cables and materials for the whole set of equipment, power control panels. The use of power equipment IEK.

1

0

 

25

Installation and supervision, commissioning, staff training

 Carrying a full range of contract supervision, commissioning, personnel training on the mounted equipment at the customer site.

1

0

 

Price of all complectation with installation and supervision

30

301,1

232 830

 

   
   
   
 

  

The incoming raw materials: bale and roll straw, chopped straw, husk, wood chips, sawdust, peat, bagasse and all kinds of grinding biomass, humidity up to 65%.

Automatic combustion system 1, 1 MW - completed with post-combustion and spark extinguished system (running on ground biomass - wood chips, sawdust, pellets, etc.).

 Dryer drum - inner part of the drum made of stainless steel, complete with drive station and support rollers.

Pellet mill and hammer mill – (pellet mill of new sample, with electric motor 90 kW, completed with rollers – 2 pieces, hammer mill completed hammers – 2 kits,  replacement sieves –  4pieces).

 Energy consumption – 40-50 % from installed capacity.

This kit of equipment, can use for production different kinds of feed to 2 t/h.

Advance payment of 60% on the actual readiness of 30%, after the commissioning of 10%.

Performance of the order of 60-70 days.
Installation, supervision and commissioning of 20-30 days.

                                                                                 The advantage of buying equipment in our company is:

- energy-saving technologies for sugar, juice, canning, agricultural, wood, and other industries;

- a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;

- license for the design, construction, installation, wiring, and other works;

- full certification of equipment;                                                                                      

- officially registered trade mark;

 - full warranty, post warranty and service;

 - warranty on all equipment - from 12 to 24 months;

- ratio  price-quality-assurance;

- we are the first in Commonwealth Union, who launched an integrated plant for the production of solid fuel;

 - vast project experience (last 5 years, we have established and put into operation, 52 of complex plant productivity on the finished product from 0.4 to 5 t / h);

 - implementation of projects in Ukraine, Russia, Poland, Latvia, Lithuania, Bulgaria, Moldova;

 - can supply new / used, after repair, imported equipment;

 - large stock of finished equipment and spare parts;

 - all equipment of our production, equipped with electric motors and gearboxes, that made in Italy and Germany;

 - 4 mobile, independent and autonomous, installation-service teams;

 - ownvehiclefleet, consisting of 14 units of different technics;

- recognition of us by reliable partners, such branded organizations as EBRD, Nefco, CPM Europe, Munch, Graff, etc.;

 - industrial base (5 ha.) - private property;

 - the number of workers - 48 people;

- we solve problems of any complexity in the manufacture of solid biofuels, pellets, drying all kinds of waste, and execute the orders of "turnkey".

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