Pellet line 1600-2200 kg/h

 

 

Name

Amount, piece

All capacity, kW

Sum, US$

1

Feeder-dispenser («Live bottom») 100 m3 (Ukraine)

Purpose: reception, vibration screening, temporary storage, tedding, clear, dosed feed material to further processing. Hydraulics manufacturing Lithuania, Italy hydraulic pump.

Useful volume of hopper 100 m3.

Productivity - 1-10 t/h (regulation)

Bearings SKF.

1

11

 

2

Chainconveyor 10 m. (Ukraine)

Purpose: transportationmaterialintoheatgenerator.

Productivity- 1-10 t/h (regulation)

BearingsSKF.

1

3

 

3

Loading system of heat generator  (with recirculation system) (Ukraine - Italy)

Purpose: dosing materials with help screw conveyor, into hopper of heat generator. Recirculation systems can production automation selection dry material for further burning.

Productivity- 0,1-2 t/h (regulation)

Bearings SKF.

1

7,5

 

4

Hopper of heat generator operation (Ukraine)

Purpose: accumulation, tedding, precise dosage of fuel supply to the burner of heat generator.

Completed with agitator.

Useful volume- 3 m3.

Productivity- 0,1-2 t/h (regulation)

Bearings SKF.

1

2,2

 

5

Heat generator (streamlined) DD-1,5(Ukraine)

 Purpose: use for burning sawdust, chips, pellets, husk etc. Product heat agent for drying, mixering process overheated and fresh air. Thought chute of heat generator material feed into dryer.

Thermal capacity - 1500-2500 kW (regulation)

1

5,5

 

6

DryerdrumDD-1,5 (Ukraine)

Purpose: holding drying process ( drum is constructed by blades and supply on entry into aspiration pipeline), inner part of drum made of stainless steel, equipped with the supporting and driving stations.

Productivity -  1-3 t/h (regulation)

Bearings SKF.

1

11

 

7

Main cyclone DD-1,5 (Ukraine)

Purpose: separated dry raw material from smoke gases, air and humidity, selected from drying process.

Productivityto5 t/h

1

0

 

8

Dustfan(Ukraine-Italy)

Purpose: to create suction air flow required for the transportation of biomass, along with the coolant and remove the waste coolant.

Productivity -  to 25000 m3/h

Bearings SKF.

1

37

 

9

Penstockofmaincyclone(dispenser) (Ukraine)

Purpose: prevention of air leaks main cyclone, dosing material transportation to the node of dry raw materials.

Productivity -  to5 t/h

Bearings SKF.

1

2,2

 

10

Mechanical catcher (with unloading) (Ukraine)

Purpose: catcher of pre-drying materials and carry down on screw conveyor, for further unloading into hammer mill and bypassing its with help by knife gate valve.

Productivity -  to5 t/h

 Bearings SKF.

1

2,2

 

11

Hammer mill (Ukraine)

Purpose: dosing of material with help of penstockwith included into set, grinding, regrinding small wood waste (chips, sawdust, shavings, husk), tosome, homogeneousmass.

Productivity- 2-3 t/h

Bearings SKF.

1

55

 

12

Node of transportation dry raw material (Ukraine)

Purpose: The selection of the crushed material under the hammer mill or unloading of catcher, for further transportation. Transportation is with help transport fan into filter block in aspiration pine lines, which are completed.

Productivity- to 3 t/h

1

5,5

 

13

Filter block (Italy)

Purpose: reception and separation material from air, dust separation, automatic cleaning from dust, productivity to 80  m3/h.

Space of filtration 30 m2.

1

0,75

 

14

Hopper-feeder-dispenser(Ukraine)

Purpose: : reception, storage, teddingdry material, dossing material with help by screw conveyor thought separator for further pelleting, productivity  5-30  m3/h.

Usefulvolumeofhopper 20 m3

Productivity -  10-80  m3/h (regulation)

Bearings SKF.

1

3,5

 

15

Separator (Ukraine)

Purpose: catcher of metal and hard materials (stones, metal subjects, foreign subjects etc.), with help magnetic separator and device for stone catcher.

1

0

 

16

Pellet mill  «Münch»  (Germany)

Purpose: mixer water and pair with pre-grinding materials, with help by mixer, which is completed and further pressing, with help roll matrix and pressing rollers, for some diameter.

Productivity- 1,5-2,5 t/h (6-8 mm.) (regulation)

1

185

 

17

Systemoflubricationofrollers

Purpose: automatic process of rollers lubrication of pellet mill, with help by special station.

1

0,5

 

18

Matrix 8 mm.  (Germany)

Purpose: main working part of pellet mill

2

0

 

19

Rollers (Ukraine)

Purpose: working part of pellet mill

4

0

 

20

Tape conveyor  «Noria» 6 m. (Ukraine)

Purpose: transportation heated, in pressing process, pre- productivity pellets, on the cooling tower.

Productivity- 1-5 t/h (regulation)

Подшипники SKF.

1

2,2

 

21

Cooling tower with sifter (Ukraine-Italy)

Purpose: reception, temporary storage, cooling, divided no condition pellets, parts and dust, with help by vibration sifter, return “no condition” on the second processing, automatic cleaning from dust, with help by aspiration node(Italy), which is completed.

Productivity- 2-3 t/h (regulation)

Bearings SKF.

1

15,5

 

22

Tape conveyor (complete with frame up to big bag) 6 m. (Ukraine)

Purpose: transportation pre-cooling pellets into big bag.

Productivity- 1-5 t/h (regulation)

1

1,5

 

23

Electrical scales (Ukraine)

Purpose: weighting packaging production with help low platform electrical scales, with display the results on the scoreboard.

Biggest limit of weighting– 1,5 ton.

1

0

 

24

Electrical equipment (Ukraine-Italy-Germany)

Purpose: trays, cable production and materials to all complex of equipment, power panels of management. Using power equipment of betters world manufactories Siemens, Schneider etc.

1

0

 

25

Installation and supervision, commissioning, staff training

 Carrying a full range of contract supervision, commissioning, personnel training on the mounted equipment at the customer site.

1

0

 

Price of all complectation

29

351,05

on request

 

Incoming raw materials: firewood, pruning,lagging, choppedstraw, husk, woodchips, sawdust, peat, bagasseandallkindsofgrindedbiomassto 65%

Feeder-dispenser («Live-bottom»)- volume 100 m3 hydraulic produced in Italy, hydraulic –Lithuania, complete with agitator and sifter.

Pellet mill СРМ - used (was repaired in England)

Automatic combustion system 2,5 MW – completed with afterburning and spark extinguished systems, extra insulation (working on grinding biomass – chips, sawdust, peat, pellet, all   kind of bagasse etc.).

 Dryer drum  - inner part of the drum made of stainless steel, extra insulation.

 This kit of equipment can use for production different kinds of feed to 5 t/h.

 Prices are under the FCA – Badivka.

 60 % down payment, in fact ready before leaving the remaining40%.

 Performance of the order of 75-90 days.

 Installation and commissioning and commissioning, training of 30-45 days.

The advantage of buying equipment in our company is:

- energy-saving technologies for sugar, juice, canning, agricultural, wood, and other industries;

- a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;

- license for the design, construction, installation, wiring, and other works;

- full certification of equipment;                                                                                      

- officially registered trade mark;

 - full warranty, post warranty and service;

 - warranty on all equipment - from 12 to 24 months;

- ratio  price-quality-assurance;

- we are the first in Commonwealth Union, who launched an integrated plant for the production of solid fuel;

 - vast project experience (last 5 years, we have established and put into operation, 52 of complex plant productivity on the finished product from 0.4 to 5 t / h);

 - implementation of projects in Ukraine, Russia, Poland, Latvia, Lithuania, Bulgaria, Moldova;

 - can supply new / used, after repair, imported equipment;

 - large stock of finished equipment and spare parts;

 - all equipment of our production, equipped with electric motors and gearboxes, that made in Italy and Germany;

 - 4 mobile, independent and autonomous, installation-service teams;

 - ownvehiclefleet, consisting of 14 units of different technics;

- recognition of us by reliable partners, such branded organizations as EBRD, Nefco, CPM Europe, Munch, Graff, etc.;

 - industrial base (5 ha.) - private property;

 - the number of workers - 48 people;

- we solve problems of any complexity in the manufacture of solid biofuels, pellets, drying all kinds of waste, and execute the orders of "turnkey".

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