Pellet line 1600-2500 kg/h

 

 

Name

Amount, piece

All capacity, kW

Sum, US$

1

Chopper of roll and bale straw (Ukraine)

Purpose: grinding to some homogeneous mass, with cleaning system from metal and hard material (stone, metal subjects, foreign subjects etc.), with help of magnetic separator and stone catcher.

Productivity- 2-3t/h

1

57,2

 

2

Conveyor 10 m. (Ukraine)

Purpose: dossing material into chopper (roll and bale straw), with help tape conveyor 10 m.

 Productivity- 1-3 t/h

1

1,5

 

3

Hammer mill (Lithuania)

Purpose: reduction,re-grindingofsmallwoodwaste(husk, straw), up to a certain, homogeneous structure.

Productivity- 1,5-2,5t/h

1

55

 

4

Feed-dispenser (with sifter) (Ukraine)

Purpose: reception, vibration sieved, temporary storage, tedding, direct, dosing of supply material, for further operation.

Productivity - 1-7t/h (regulation)

1

11

 

5

Chain conveyor 4 m. with separator (Ukraine)

Purpose: transportation material through the magnetic separator into the hammer  mill.

Productivity- 1-7 t/h(regulation)

2

4,4

 

6

System of fuel loading(Ukraine)

Purpose: fuel loading (chips, sawdust, shavings, husk etc.) into hopper of heat generator.

Productivity- 1-5 t/h (regulation)

1

1,5

 

7

Hopper of heat generator operation (standard) (Ukraine)

Purpose: reception, tedding, direct dossing of supply fuel into the burner of heat generator.

Productivity- 1-5t/h (regulation)

1

2,2

 

8

Heat generator  (streamlined)DD-1,5 (Ukraine)

Purpose: use for burning sawdust, chips, pellet, husk etc. Doing heated agent for heat generator. Completed with afterburning and spark extinguished systems.

Kind of fuel - chips, shaving, sawdust, husk etc.

Thermal capacity - 2500 kW (regulation)

1

5,5

 

9

Dryer drum DD-1,5 (Ukraine)

Purpose: carrying out a drying process (drum is constructed so that the raw material is constantly turned blades and is output to the suction pipe), the inner part of the drum made of stainless steel, equipped with the supporting and driving stations.

Productivity– 1,5-8  t/h (regulation)

1

11

 

10

Main cyclone DD-1,5 (Ukraine)

Purpose: separated dry raw material from smoke gases, air and humidity, selected from drying process.

Productivity -  to 8 t/h

1

0

 

11

Penstock of main cyclone (dispenser) (Ukraine)

Purpose: prevention of air leaks main cyclone, dosing material transportation to the node of dry raw materials.

Productivityto 8 t/h

1

2,2

 

12

Dust fan (Ukraine)

Purpose: to create suction air flow required for the transportation of biomass, along with the coolant and remove the waste coolant.

Productivity -  to 15000 m3/h

1

37

 

13

Mechanical catcher (with unloading) (Ukraine)

Purpose: catching, with help of special device, dry raw material before main cyclone, completed unloading conveyor.

Productivityto 8000  t/h

1

2,2

 

14

Hammer mill (Ukraine)

Purpose: dosing of material with help of penstockwith included into set, grinding, regrinding small wood waste (chips, sawdust, shavings, husk), tosome, homogeneousmass.

Productivity- 2-3 t/h

1

55

 

15

Node of transportation dry raw material (Ukraine)

Purpose: The selection of the crushed material under the hammer mill for further transport. Transportation is with help transport fan into hopper-dispenser.Unloadingiswithhelpbypenstock, withiscompleted.

Productivity- 3,5-4 t/h

1

11

 

16

Hopper-feeder-dispenser (Ukraine)

Purpose: receipt, storage,turning anddosing dry raw material into screw of conveyor-dispenser on pellet mill.

Useful volume of hopper 30m3.

Productivity -  5-20  m3/h (regulation)

1

7,4

 

17

Pellet mill ВЕР-1,5 (Ukraine)

Purpose: mixing water with a pre-crushed material by a mixer which is supplied and further compaction by the annular die and pressing rollers to a certain diameter.

Productivity- 0,7-1,1 t/h (6-8 mm.)

2

184,4

 

18

Matrix (Germany)

Purpose: main working part of pellet mill

2

0

 

19

Rollers (Ukraine)

Purpose: working part of pellet mill

8

0

 

20

Tapeconveyor4 m. (Ukraine)

Purpose: transportation material to conveyor.

Productivity- 1-5 t/h (regulation)

1

1,5

 

21

Tapeconveyor «noria» 6 m. (Ukraine)

Purpose: transportingheatedinthemoldingprocess, thepre-producedpelletson cooling tower.

Productivity- 1-1,5 t/h (regulation)

1

2,2

 

22

Cooling tower with sifter (Ukraine)

Purpose: reception, temporary storage, cooling, separation of sub-standard pellets, pieces and dust with the help of vibration sifter, with is completed.

Productivity- 2-3 t/h (regulation)

1

17,5

 

23

Tape conveyor (completed with frame to big bag) 6 m. (Ukraine)

Purpose: transportation pre-cooling pellets into big bag.

Productivity- 1-5 t/h (regulation)

1

1,5

 

24

Electrical scales (Ukraine)

Purpose: weighting packaging production with help low platform electrical scales, with display the results on the scoreboard.

Biggest limit of weighting– 1,5 ton.

1

0

 

25

Electrical equipment

Purpose: trays, cables and materials for the whole set of equipment, power control panels. The use of power equipment IEK.

1

0

 

26

Installation and supervision, commissioning, staff training

 Carrying a full range of contract supervision, commissioning, personnel training on the mounted equipment at the customer site.

1

0

 

Price of maximum complectation

36

471,2

on request

The incoming raw materials: bale and roll straw, grinding straw, reed, husk, chips, sawdust, peat, all kind of bagasse and grinding biomasses. (humidityto 14 %).

Automatic combustion system 1 MW –completed with afterburning and extinguished systems, extra insulation.

Dryer drum  - inner part of the drum made of stainless steel, extra insulation.

Powerconsumption– 40-50 %  from installation capacity.

This kit of equipment, can use for production different kinds of feed to 5 t/h.

Prices are under the FCA – Badivka.

60 % down payment, in fact ready before leaving the remaining40%.

Performance of the order of 75-90 days.
Installation and commissioning and commissioning, training of 30-45 days.

The advantage of buying equipment in our company is:

- energy-saving technologies for sugar, juice, canning, agricultural, wood, and other industries;

- a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;

- license for the design, construction, installation, wiring, and other works;

- full certification of equipment;                                                                                      

- officially registered trade mark;

 - full warranty, post warranty and service;

 - warranty on all equipment - from 12 to 24 months;

- ratio  price-quality-assurance;

- we are the first in Commonwealth Union, who launched an integrated plant for the production of solid fuel;

 - vast project experience (last 5 years, we have established and put into operation, 52 of complex plant productivity on the finished product from 0.4 to 5 t / h);

 - implementation of projects in Ukraine, Russia, Poland, Latvia, Lithuania, Bulgaria, Moldova;

 - can supply new / used, after repair, imported equipment;

 - large stock of finished equipment and spare parts;

 - all equipment of our production, equipped with electric motors and gearboxes, that made in Italy and Germany;

 - 4 mobile, independent and autonomous, installation-service teams;

 - ownvehiclefleet, consisting of 14 units of different technics;

- recognition of us by reliable partners, such branded organizations as EBRD, Nefco, CPM Europe, Munch, Graff, etc.;

 - industrial base (5 ha.) - private property;

 - the number of workers - 48 people;

- we solve problems of any complexity in the manufacture of solid biofuels, pellets, drying all kinds of waste, and execute the orders of "turnkey".

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