Pellet line 4000-6000 kg/h. 

  

 

Name

Amount, piece

All capacity, kW

Sum, US$

1

Sorting table (completed with conveyor 10 m.)(Ukraine)

Purpose: reception, storage, dosing supply of material (low-grade wood, cuttings, lagging etc.), with help by chain conveyors, for further processing.

Productivity - 1-15 t/h (regulation)

1

4,4

 

2

Chopper machine DO-51 (Ukraine)

Purpose: Productivity wood, technological and fuel chips, need for further processing, from waste of sawmill (cuttings, lagging etc.). Completed with hammer sieve, to have homogeneous mass. 

 Productivity - 1-15 t/h (regulation)

1

88

 

3

Chain conveyor 4 м. with separator (Ukraine)

Purpose: transportation material thought magnetic separator into hammer mill.

Productivity- 1-7 t/h (regulation)

1

1,5

 

4

Feeder-dispenser («Live bottom») 100 m3 (Ukraine)

Purpose: reception, vibration screening, temporary storage, tedding, clear, dosed feed material to further processing. Hydraulics manufacturing Lithuania, Italy hydraulic pump.

Useful volume of hopper 100 m3.

Productivity - 1-15 t/h (regulation)

1

20,5

 

5

Chain conveyor 10 m. (Ukraine)

Purpose: transportation material into heat generator.

Productivity- 1-10 t/h (regulation)

1

3

 

6

Loading system of heat generator (Ukraine)

Purpose: reception, turning and dispensing of material by two inclined, trough chain conveyors in the chute of heat generator.

Useful volume of hopper 5 m3.

Productivity -  1-10  m3/h(regulation)

1

4,4

 

7

Loading system ACS (with recirculation system) (Italy)

Purpose: reception, tedding and dosing material with help by 2 screw conveyors, into the automatic combustion system. Recirculation system allows automatic selection dry material for further burner.

Useful volume of hopper 5 m3.

1

12,5

 

8

Hopper of heat generator operation (Ukraine)

Purpose: reception, tedding, direct dossing of supply fuel into the burner of heat generator.

Productivity- 0,05-0,5t/h (regulation)

2

4,4

 

9

Heat generator  (steamlined) DD-1,5 (Ukraine)

Purpose: use for burning sawdust, chips, pellet, husk etc. Doing heated agent for heat generator. Completed with afterburning and spark extinguished systems.

2

11

 

10

Dryer drum DD-1,5 (Ukraine)

Purpose: carrying out a drying process (drum is constructed so that the raw material is constantly turned blades and is output to the suction pipe), the inner part of the drum made of stainless steel, equipped with the supporting and driving stations.

Productivity– 1,5-8  t/h (regulation)

2

22

 

11

Main cyclone DD-1,5 (Ukraine)

Purpose: separated dry raw material from smoke gases, air and humidity, selected from drying process.

Productivity -  to 8 t/h

2

0

 

12

Penstock of main cyclone (dispenser) (Ukraine)

Purpose: prevention of air leaks main cyclone, dosing material transportation to the node of dry raw materials.

Productivityto 8 t/h

2

4,4

 

13

Dust fan (Ukraine)

Purpose: to create suction air flow required for the transportation of biomass, along with the coolant and remove the waste coolant.

Productivity -  to 15000 m3/h

2

74

 

14

Mechanical catcher (with unloading) (Ukraine)

Purpose: catching, with help of special device, dry raw material before main cyclone, completed unloading conveyor.

Productivityto t/h

2

4,4

 

15

Tape conveyor 10 m. (Ukraine)

Purpose: selection, transportation drying material into hammer mill. Productivity- 1-10 t/h (regulation)

1

3

 

16

Hammer mill (Ukraine)

Purpose: dosing of material with help of penstockwith included into set, grinding, regrinding small wood waste (chips, sawdust, shavings, husk), tosome, homogeneousmass.

Productivity- 4-t/h

1

110

 

17

Node of transportation dry raw material (Italy)

Purpose: selection of crushed material from under the hammer mill for further transport. Transportation is with help transport fan into filter block.

Productivity- 4-6 t/h (regulation)

2

11

 

18

Filter block (Italy)

Purpose: reception and separation material from air, dust separation, automatic cleaning from dust, productivity to 80  m3/h.

Space of filtration 30 m2.

1

0,75

 

19

Sparkextinguishedsystem (Italy)

Purpose: registration sparks and smoldering parts in fraction second after their emergence. After detection instantly cycling mechanism of extinguisher of sparks. Installation spark extinguisher help prevent fire on the first stage.

1

0

 

20

Hopper-feeder-dispenser (Ukraine)

Purpose: reception, storage, tedding, dosing material  with help by two screw conveyors.

Useful volume of hopper 40m3.

Productivity -  10-80  m3/h(regulation)

1

7,4

 

21

Pellet mill  «Münch RMP-520»  (Germany)

Purpose: dosing, mixer water and pair with pre-grinding and pre-drying materials, with help by mixer, which is completed and further pressing, with help roll matrix and pressing rollers, for some diameter.

Productivity- 2-2,5 t/h (6-8 mm.)  

2

311

 

22

Systemoflubricationofrollers

Purpose: automatic process of rollers lubrication of pellet mill, with help by special station.

2

1

 

23

Matrix 8 mm.  (Germany)

Purpose: main working part of pellet mill

2

0

 

24

Rollers (Ukraine)

Purpose: working part of pellet mill

4

0

 

25

Tape conveyor 4 m. (Ukraine)

Purpose: transportation material to conveyor.

Productivity- 1-6 t/h (regulation)

1

1,1

 

26

Tape conveyor  «Noria» 6 m. (Ukraine)

Purpose: transportation heated, in pressing process, pre- productivity pellets, on the cooling tower.

Productivity- 1-t/h (regulation)

1

2,2

 

27

Cooling tower with sifter  (Ukraine- Italy)

Purpose: reception, temporary storage, cooling, divided no condition pellets, parts and dust, with help by vibration sifter, return “no condition” on the second processing, automatic cleaning from dust, with help by aspiration node(Italy), which is completed.

Productivity- 4-6 t/h (regulation)

1

19,5

 

28

Tape conveyor «Noria» 6 m. (Ukraine)

Purpose: transportation pre-cooling pellets into hopper-feeder-dispenser.

Productivity- 1-6 t/h (regulation)

1

2,2

 

29

Hopper-feeder-dispenser (Ukraine)

Purpose: : reception, storage, teddingdry material, dossing material with help by screw conveyor thought separator for further pelleting.

Useful volume of hopper 15 m3

Productivity -  1-80  m3/h (regulation)

1

1,1

 

30

Tape conveyor (complete with frame up to big bag) 6 m. (Ukraine)

Purpose: transportation pre-cooling pellets into big bag.

Productivity- 1-6 t/h (regulation)

1

1,5

 

31

Electrical scales (Ukraine)

Purpose: weighting packaging production with help low platform electrical scales, with display the results on the scoreboard.

Biggest limit of weighting– 1,5 ton.

1

0

 

32

Electrical equipment (Ukraine-Italy-Germany)

Purpose: trays, cable production and materials to all complex of equipment, power panels of management. Using power equipment of betters world manufactories Siemens, Schneider etc.

1

0

 

33

Automation(Ukraine-Germany)

Purpose: full automatic technological process, with entry on the control panel, full visualization of processes, logical controllers, level gauge, filling, temperature, revs  etc. (distance control of  management all technological process, with help by one operator)

1

0

 

34

Installation and supervision, commissioning, staff training

 Carrying a full range of contract supervision, commissioning, personnel training on the mounted equipment at the customer site.

1

0

 

Priceofcomplectation.

48

726,25

on request

 

 Incoming raw materials: firewood, pruning,lagging, choppedstraw, husk, woodchips, sawdust, peat, bagasseandallkindsofgrindedbiomassto 65%

 Automatic combustion system 2,5 MW – completed with afterburning and spark extinguished systems, extra insulation (working on grinding biomass – chips, sawdust, peat, pellet, all kind of bagasse etc.).

Dryer drum  - inner part of the drum made of stainless steel, in drive station and support rollers installed bearings of brand «SKF»

Prices are under the FCA – Badivka.

60 % down payment, in fact ready before leaving the remaining40%.

 Performance of the order of 100-110 days.

 Installation and commissioning and commissioning, training of 45-60days.

  The advantage of buying equipment in our company is:

- energy-saving technologies for sugar, juice, canning, agricultural, wood, and other industries;

- a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;

- license for the design, construction, installation, wiring, and other works;

- full certification of equipment;                                                                                      

- officially registered trade mark;

 - full warranty, post warranty and service;

 - warranty on all equipment - from 12 to 24 months;

- ratio  price-quality-assurance;

- we are the first in Commonwealth Union, who launched an integrated plant for the production of solid fuel;

 - vast project experience (last 5 years, we have established and put into operation, 52 of complex plant productivity on the finished product from 0.4 to 5 t / h);

 - implementation of projects in Ukraine, Russia, Poland, Latvia, Lithuania, Bulgaria, Moldova;

 - can supply new / used, after repair, imported equipment;

 - large stock of finished equipment and spare parts;

 - all equipment of our production, equipped with electric motors and gearboxes, that made in Italy and Germany;

 - 4 mobile, independent and autonomous, installation-service teams;

 - ownvehiclefleet, consisting of 14 units of different technics;

- recognition of us by reliable partners, such branded organizations as EBRD, Nefco, CPM Europe, Munch, Graff, etc.;

 - industrial base (5 ha.) - private property;

 - the number of workers - 48 people;

- we solve problems of any complexity in the manufacture of solid biofuels, pellets, drying all kinds of waste, and execute the orders of "turnkey".

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