Pellet line 4000-7000 kg/h

   

 

Name

Amount, piece

All capacity, kW

Sum, US$

1

Chopper of roll and bale straw (Ukraine-Italy)

Purpose: grinding to some homogeneous mass, with cleaning system from metal and hard material (stone, metal subjects, foreign subjects etc.), with help of magnetic separator and stone catcher.

Productivity- 2-3t/h

2

128,4

 

2

Sorting table (completed with conveyor 10 m.) (Ukraine)

Purpose: reception, storage, dosing supply of material (low-grade wood, cuttings, lagging etc.), with help by chain conveyors, for further processing.

Productivity - 1-15 t/h (regulation)

1

4,4

 

3

Chopper machine DO-51 (Ukraine)

Purpose: production of wood, wood chips or processing necessary for the further processing of sawmill waste (scrap, lagging, etc.) of the logs and other waste wood.

Productivity - 1-15 t/h (regulation)

1

88

 

4

 Tapeconveyor 4 m. (Ukraine)

Purpose: transportation chips, from firs grinding process, into feeder-dispenser.  («Live bottom»).

Productivity- 1-15 t/h (regulation)

1

1,5

 

5

Feeder-dispenser («Live bottom») 100 m3 (Ukraine)

Purpose: reception, vibration screening, temporary storage, tedding, clear, dosed feed material to further processing. Hydraulics manufacturing Lithuania, Italy hydraulic pump.

Useful volume of hopper 100 m3.

Productivity - 1-15 t/h (regulation)

1

20,5

 

6

Feeder-dispenser (with sifter) (Ukraine)

Purpose: reception, vibration screening, temporary storage, tedding, clear, dosed supply of material for further processing.

Useful volume of hopper-8 m3

Productivity - 1-10 t/h (regulation)

1

11

 

7

Chain conveyor 10 m. (with magnetic separator) (Ukraine)

Purpose: transportation material into packaging system of heat generator.

Productivity- 1-10t/h (regulation)

1

3

 

8

Loading system of heat generator (Ukraine)

Purpose: reception, turning and dispensing of material by two inclined, trough chain conveyors in the chute of heat generator.

Useful volume of hopper 5 m3.

Productivity -  1-10  m3/h(regulation)

1

4,4

 

9

Loading system ACS (with recirculation system) (Italy)

Purpose: reception, tedding and dosing material with help by 2 screw conveyors, into the automatic combustion system. Recirculation system allows automatic selection dry material for further burner.

Useful volume of hopper 5 m3.

1

12,5

 

10

Hopper of heat generator operation (standard) (Ukraine)

Purpose: accumulation, tedding, precise dosage of fuel supply to the burner of heat generator.

Productivity - 0,05-0,5 t/h (regulation)

2

4,4

 

11

Heat generator  (streamlined)DD-1,5 (Ukraine)

Purpose: designed to burn sawdust, wood chips, pellets, husks, etc. Production heat agent for heat generator. Completed with spark extinguished and afterburning systems.

2

11

 

12

Dryer drum DD-1,5 (Ukraine)

Purpose: carryingoutthedryingprocess (drum designed so, that dry raw material already turnsbyblades and served to exit into the aspiration), inner of drum produced from stainless steel, completed by  reference and drive stations.

Productivity– 1,5-8  t/h (regulation)

 «SKF»

2

22

 

13

Main  cyclone DD-1,5 (Ukraine)

Purpose: separates dry mass from smoke gases, air, and humidity, stand out of drying process.

Productivity -  to 5 t/h

2

0

 

14

Dust fan (Ukraine-Italy)

Purpose: by suction created air flow, that is needed for transportation biomass, with heat transfer and removalwaste of heat transfer.

Productivity -  to 25000 m3/hour

2

90

 

15

Penstock of main cyclone (dispenser) (Ukraine)

Purpose: prevention of air leaks main cyclone, dosing material transportation to the node of dry raw materials.

Productivityto 5t/h

2

2,2

 

16

Node of transportation dry raw material (Italy)

Purpose: selection grinding material of a penstock, to further transportation. Transportation made with transport fan into filter unit.

Productivity- 4-7 t/h (regulation)

3

16,5

 

17

Filter block (Italy)

Purpose: reception and separation material from air, dust separation, automatic cleaning from dust, productivity to 80  m3/h.

Space of filtration 30 m2.

1

0,75

 

18

Sparkextinguishedsystem (Italy)

Purpose: registration sparks and smoldering parts in fraction second after their emergence. After detection instantly cycling mechanism of extinguisher of sparks. Installation spark extinguisher help prevent fire on the first stage.

1

0

 

19

Hopper-feeder-dispenser (Ukraine)

Purpose: reception, storage, teddingwith help cardan extractors (Italy) and dosing material with help  invert penstock (Italy), productivity -  10-80  m3/h.

Maximum size of parts to 100 mm.

Useful volume of hopper 50 m3

Productivity -  10-80  m3/h (regulation)

1

5,5

 

20

Penstock(Italy)

Purpose: dossingmaterialswithhelpbyinvertpenstock, intohammermill.

Productivity -  10-80  m3/h (regulation)

1

1,5

 

21

Separator(Ukraine)

Purpose: catcher of metal and hard materials (stones, metal subjects, foreign subjects etc.), with help magnetic separator and device for stone catcher.

1

0

 

22

Hammer mill «Münch»  (Germany)

Purpose: reduction,re-grindingofsmallwoodwaste(husk, straw), up to a certain, homogeneous structure.

Productivity- 4-t/h

1

160

 

23

Node of transportation dry raw material (Italy)

Purpose: selection of crushed material from under the hammer mill for further transport. Transportation doing with help by transport fan into hopper-feeder-dispenser.

Productivity- 4-7 t/h

1

7,5

 

24

Filter block (Italy)

Purpose: reception and separation material from air, dust separation, automatic cleaning from dust, productivity to 80  m3/h.

Space of filtration 30 m2.

1

0,75

 

25

Sparkextinguishedsystem (Italy)

Purpose: registration sparks and smoldering parts in fraction second after their emergence. After detection instantly cycling mechanism of extinguisher of sparks. Installation spark extinguisher help prevent fire on the first stage.

1

0

 

26

Hopper-feeder-dispenser (Ukraine-Italy)

Purpose: reception, storage, teddingwith help cardan extractors (Italy) and dosing material with help  invert penstock (Italy), productivity -  10-80  m3/h.

Useful volume of hopper 50 m3

Productivity -  10-80  m3/h (regulation)

1

5,5

 

27

Pellet mill  «Münch»  (Germany)

Purpose: mixer water and pair with pre-grinding materials, with help by mixer, which is completed and further pressing, with help roll matrix and pressing rollers, for some diameter.

Productivity- 4-7 t/h (6-8 mm.) (regulation)

1

327,5

 

28

Systemoflubricationofrollers

Purpose: automatic process of rollers lubrication of pellet mill, with help by special station.

1

0,5

 

29

Matrix 8 mm.  (Germany)

Purpose: main working part of pellet mill

2

0

 

30

Rollers (Ukraine)

Purpose: working part of pellet mill

8

0

 

31

Tape conveyor 3 m. (Ukraine)

Purpose: transportation material to conveyor.

Productivity- 1-7 t/h (regulation)

1

1,1

 

32

Tape conveyor  «Noria» 6 m. (Ukraine)

Purpose: transportation heated, in pressing process, pre- productivity pellets, on the cooling tower.

Productivity- 1-7 t/h (regulation)

1

2,2

 

33

Cooling tower with sifter  (Ukraine-Italy)

Purpose: reception, temporary storage, cooling, divided no condition pellets, parts and dust, with help by vibration sifter, return “no condition” on the second processing, automatic cleaning from dust, with help by aspiration node(Italy), which is completed.

Productivity- 4-7 t/h (regulation)

1

19,5

 

34

Tape conveyor «Noria» 8 m. (Ukraine)

Purpose: transportation pre-cooling pellets into hopper-feeder-dispenser.

Productivity- 1-7 t/h (regulation)

1

2,2

 

35

Hopper-feeder-dispenser (Ukraine)

Purpose: reception, storage, tedding, dosing material  with help by knife gate valve, productivity  5-30  m3/h, into tape conveyor.

Useful volume of hopper 15 m3.

Productivity -  1-80  m3/h(regulation)

 

1

1,1

 

36

Packaging part (Ukraine)

Purpose: semiautomatic packaging of pellets into big bag,  semiautomatic packaging with sealing pellets into polyethylene bag from 10 to 30 kg., with automatic removal of package,  with help by tape conveyor 4m., automatic cleaning from dust, with help of aspiration node (Italy).

Productivity- 1-15 t/h (regulation)

1

2,6

 

37

Electrical equipment (Ukraine-Italy-Germany)

Purpose: trays, cable production and materials to all complex of equipment, power panels of management. Using power equipment of betters world manufactories Siemens, Schneider etc.

1

0

 

38

Automation (Ukraine-Germany)

Purpose: full automatic technological process, with entry on the control panel, full visualization of processes, logical controllers, level gauge, filling, temperature, revs  etc. (distance control of  management all technological process, with help by one operator)

1

0

 

39

Installation and supervision, commissioning, stuff training

 Carrying a full range of contract supervision, commissioning, personnel training on the mounted equipment at the customer site.

1

0

 

Price of maximum complectation.

56

958

on request

 

 

The incoming raw materials: straw baled and roll, wood, waste, lagging, lath, chopped straw, hulls of all kinds, wood chips, shavings, sawdust, peat, chicken manure, pig manure, all husks and shredded biomass, waste elevators, etc ., humidity 65%.

The possibility of drying grain to 15 t / h.

60% down payment, in fact ready before leaving the remaining 40%.

Execution order of 120-140 days.

Implementation of supervision and commissioning works 45-60 days.

Staff training 15-20 days.

A rated power output of 30-40 days

Prices are under the FCA-Badivka.

The advantage of buying equipment in our company is:

  • energy-saving technologies for sugar, juice, canning, agricultural, wood, and other industries;
  • a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
  • license for the design, construction, installation, wiring, and other works; 
  • full certification of equipment;
  • officially registered trade mark; 
  • full warranty, post warranty and service;
  • warranty on all equipment - from 12 to 24 months; 
  • ratio of price-quality-warranty;
  • we are the first in Commonwealth Union, who launched an integrated plant for the production of solid fuel;
  • vast project experience (last 5 years, we have established and put into operation, 52 of complex plant productivity on the finished product from 0.4 to 5 t / h);
  • implementation of projects in Ukraine, Russia, Poland, Latvia, Lithuania, Bulgaria, Moldova; 
  • can supply new / used, after repair, imported equipment;
  • large stock of finished equipment and spare parts;
  • all equipment of our production, equipped with electric motors and gearboxes, that made in Italy and Germany; 
  • 4 mobile, independent and autonomous, installation-service teams; 
  • own vehicle fleet, consisting of 14 units of different technics;
  • recognition of us by reliable partners, such branded organizations as EBRD, Nefco, CPM Europe, Munch, Graff, etc.;
  • industrial base (5 ha.) - private property; 
  • the number of workers - 48 people; 
  • we solve problems of any complexity in the manufacture of solid biofuels, pellets, drying all kinds of waste, and execute the orders of "turnkey".

 

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