Pellet line 4000-5500 kg/h

 

 

Name

Amount, piece

All capacity, kW

Sum, US$

1

Chopper of roll and bale straw (Ukraine-Italy)

Purpose: dossing material (roll and bale straw) with help by tape conveyor 10m., which is completed, grinding to some direct homogeneous mass, with cleaning system from metal and hard materials (stones, metal subjects, foreign subjects etc.), with help by magnetic separator and stone catcher. Completedaspirationsystem (Italy).

 Productivity- 2-3 t/h

2

128,4

 

2

Node of transportation dry raw material (Italy)

Purpose: selection grinding material of a penstock, to further transportation. Transportation made with transport fan into filter unit.

Productivity- 4-6 t/h (regulation)

3

16,5

 

3

Filter block (Italy)

Purpose: reception and separation material from air, dust separation, automatic cleaning from dust, productivity to 80  m3/h.

Space of filtration 30 m2.

1

0,75

 

4

Sparkextinguishedsystem (Italy)

Purpose: registration sparks and smoldering parts in fraction second after their emergence. After detection instantly cycling mechanism of extinguisher of sparks. Installation spark extinguisher help prevent fire on the first stage.

1

0

 

5

Hopper-feeder-dispenser (Ukraine)

Purpose: reception, storage, teddingwith help cardan extractors (Italy) and dosing material with help  invert penstock (Italy), productivity -  10-80  m3/h.

Maximum size of parts to 100 mm.

Useful volume of hopper 50 m3

Productivity -  10-80  m3/h (regulation)

1

5,5

 

6

Penstock (Italy)

Purpose: dossing materials with help by invert penstock, into hammer mill.

Productivity -  10-80  m3/h (regulation)

1

1,5

 

7

Separator(Ukraine)

Purpose: catcher of metal and hard materials (stones, metal subjects, foreign subjects etc.), with help magnetic separator and device for stone catcher.

1

0

 

8

Hammer mill «Münch»  (Germany)

Purpose: dosing of material with help of penstockwith included into set, grinding, regrinding small wood waste (chips, sawdust, shavings, husk), tosome, homogeneousmass.

Productivity- 4-6t/h

1

160

 

9

Node of transportation dry raw material (Italy)

Purpose: The selection of the crushed material under the hammer mill for further transport. Transportation is with help transport fan into filter block.

Productivity- 4-6t/h(regulation)

1

7,5

 

10

Filter block (Italy)

Purpose: reception and separation material from air, dust separation, automatic cleaning from dust, productivity to 80  m3/h.

Space of filtration 30 m2.

1

0,75

 

11

Sparkextinguishedsystem (Italy)

Purpose: registration sparks and smoldering parts in fraction second after their emergence. After detection instantly cycling mechanism of extinguisher of sparks. Installation spark extinguisher help prevent fire on the first stage.

1

0

 

12

Hopper-feeder-dispenser (Ukraine-Italy)

Purpose: reception, storage, teddingwith help cardan extractors (Italy) and dosing material with help  invert penstock (Italy), productivity -  10-80  m3/h.

Maximum size of parts to 100 mm.

Useful volume of hopper 50 m3

Productivity -  10-80  m3/h (regulation)

1

5,5

 

13

Pellet mill  «Münch»  (Germany)

Purpose: mixer water and pair with pre-grinding materials, with help by mixer, which is completed and further pressing, with help roll matrix and pressing rollers, for some diameter.

Productivity- 3,5-5 t/h (6-8 mm.) (regulation)

1

327,5

 

14

Systemoflubricationofrollers

Purpose: automatic process of rollers lubrication of pellet mill, with help by special station.

1

0,5

 

15

Matrix 8 mm.  (Germany)

Purpose: main working part of pellet mill

2

0

 

16

Rollers (Ukraine)

Purpose: working part of pellet mill

8

0

 

17

Tape conveyor 3 m. (Ukraine)

Purpose: transportation material to conveyor.

Productivity- 1-5 t/h (regulation)

1

1,1

 

18

Tape conveyor  «Noria» 6 m. (Ukraine)

Purpose: transportation heated, in pressing process, pre- productivity pellets, on the cooling tower.

Productivity- 1-5t/h (regulation)

1

2,2

 

19

Cooling tower with sifter  (Ukraine-Italy)

Purpose: reception, temporary storage, cooling, divided no condition pellets, parts and dust, with help by vibration sifter, return “no condition” on the second processing, automatic cleaning from dust, with help by aspiration node(Italy), which is completed.

Productivity- 4-5t/h (regulation)

1

19,5

 

20

Tape conveyor «Noria» 8 m. (Ukraine)

Purpose: transportation pre-cooling pellets into hopper-feeder-dispenser.

Productivity- 1-5t/h (regulation)

1

2,2

 

21

Hopper-feeder-dispenser (Ukraine)

Purpose: reception, storage, tedding, dosing material  with help by knife gate valve, productivity  5-30  m3/h, into packaging to big bag.

Useful volume of hopper 15 m3.

Productivity -  1-80  m3/h(regulation)

1

1,1

 

22

Tape conveyor (complete with frame up to big bag) 6 m. (Ukraine)

Purpose: transportation pre-cooling pellets into big bag.

Productivity- 3 -7 t/h (regulation)

1

1,5

 

23

Electrical equipment (Ukraine-Italy-Germany)

Purpose: trays, cable production and materials to all complex of equipment, power panels of management. Using power equipment of betters world manufactories Siemens, Schneider etc.

1

0

 

24

Automation (Ukraine-Germany)

Purpose: full automatic technological process, with entry on the control panel, full visualization of processes, logical controllers, level gauge, filling, temperature, revs  etc. (distance control of  management all technological process, with help by one operator)

1

0

 

25

Installation and supervision, commissioning, stuff training

 Carrying a full range of contract supervision, commissioning, personnel training on the mounted equipment at the customer site.

1

0

 

Price of all complectation with installation.

36

682

on request

    

The incoming raw materials: straw baled and roll, with humidity up to 15%.

60% down payment, in fact ready before leaving the remaining 40%.

Execution order of 120-140 days.

Implementation of supervision and commissioning works 45-60 days.

Staff training 15-20 days.

A rated power output of 30-40 days

Prices are under the FCA-Badivka. 

The advantage of buying equipment in our company is:

  • energy-saving technologies for sugar, juice, canning, agricultural, wood, and other industries;
  • a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training;
  • license for the design, construction, installation, wiring, and other works; 
  • full certification of equipment;
  • officially registered trade mark; 
  • full warranty, post warranty and service;
  • warranty on all equipment - from 12 to 24 months; 
  • ratio of price-quality-warranty;
  • we are the first in Commonwealth Union, who launched an integrated plant for the production of solid fuel;
  • vast project experience (last 5 years, we have established and put into operation, 52 of complex plant productivity on the finished product from 0.4 to 5 t / h);
  • implementation of projects in Ukraine, Russia, Poland, Latvia, Lithuania, Bulgaria, Moldova; 
  • can supply new / used, after repair, imported equipment;
  • large stock of finished equipment and spare parts;
  • all equipment of our production, equipped with electric motors and gearboxes, that made in Italy and Germany; 
  • 4 mobile, independent and autonomous, installation-service teams; 
  • own vehicle fleet, consisting of 14 units of different technics;
  • recognition of us by reliable partners, such branded organizations as EBRD, Nefco, CPM Europe, Munch, Graff, etc.;
  • industrial base (5 ha.) - private property; 
  • the number of workers - 48 people; 
  • we solve problems of any complexity in the manufacture of solid biofuels, pellets, drying all kinds of waste, and execute the orders of "turnkey".

 

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